Blog | BoxLogix

Driving Efficiency with AMRs in Modern Warehouses

Written by Kyle Kestler | April 1, 2024

Autonomous Mobile Robots (AMRs) are transforming how warehouses move product. With the ability to dynamically navigate changing environments, these systems bring precision, safety, and flexibility to operations that demand constant motion and adaptability.

As labor markets tighten and the pressure for faster fulfillment increases, AMRs are proving essential for businesses looking to optimize performance without expanding footprint.

What Are AMRs?

AMRs are intelligent mobile robots that move materials across a warehouse using sensors, onboard mapping, and real-time decision-making. Unlike AGVs that rely on fixed paths or infrastructure, AMRs adapt to their surroundings.

They can:

  • Reroute around obstacles

  • Work safely alongside people

  • Make on-the-fly decisions to improve throughput

AMRs operate independently or as part of a larger system, handling repetitive, transport-heavy tasks with unmatched consistency.

Use Cases for AMRs

AMRs support a wide range of material handling tasks. Key applications include:

  • Pallet Movement: AMRs transport full or partial pallet loads to docks, staging zones, or production areas with minimal operator input.

  • Goods-to-Person Picking: Totes or shelf modules are delivered to pick stations, boosting pick rates and reducing travel.

  • Dynamic Replenishment: Inventory is moved from storage to pick faces or buffer zones on demand, keeping workflows balanced.

Their flexibility makes them ideal for 3PLs, ecommerce fulfillment, cold storage, and distribution centers managing high SKU volumes.

Integration Considerations

Integrating AMRs into an existing warehouse environment requires thoughtful planning. Here are the key elements to evaluate:

  • Compatibility: AMRs should connect seamlessly with your WMS or WCS to optimize routing, task assignment, and visibility.

  • Scalability: A good system supports phased expansion, with new robots or tasks added over time as demand grows.

  • Customization: AMRs must fit the physical flow of your operation. Workflow modeling, tote sizes, and zone layouts all influence configuration.

  • Safety and Reliability: Look for robots with proven safety systems like obstacle detection, speed adjustment, and emergency stop capabilities.

  • ROI Planning: Use simulation and cost modeling to validate payback periods and demonstrate value to stakeholders.


Partnering with BoxLogix

At BoxLogix, we deliver AMR solutions that align with your operation. We integrate AMRs using our Logix WCS, ensuring full coordination with conveyors, pick zones, and your inventory systems.

Our approach is hands-on and results-driven:

  • We help you model the right flow

  • We select the right AMRs for your environment

  • We implement systems that are safe, scalable, and flexible

From pallet handling to goods-to-person workflows, we tailor every AMR deployment to meet your business needs.

Let’s Start Moving Smarter

If you're ready to explore how AMRs can help reduce labor costs, increase throughput, and make your warehouse more resilient, BoxLogix is here to help.

Contact our team today to learn how autonomous mobile robots can unlock efficiency in your facility.