Technology Benefits

The incorporation of print and apply technology into fulfillment operations brings a multitude of advantages that streamline processes, enhance accuracy, and contribute to a more efficient supply chain. Here are the key benefits:

1. Enhanced Efficiency:
Automated print and apply systems dramatically increase the speed of the labeling process compared to manual labeling, enabling higher throughput and faster order fulfillment times. This efficiency is crucial in meeting the demands of peak seasons and high-volume order periods.

2. Improved Accuracy:
By automating the label application process, the potential for human error is significantly reduced. Print and apply systems ensure that labels are accurately placed and contain precise, legible information, which is vital for tracking and inventory management.

3. Cost Reduction:
Although there's an initial investment, the long-term savings in labor costs are substantial. Automated systems require fewer personnel for operation and reduce the need for manual interventions, such as re-labeling due to errors, thus saving money over time.

4. Compliance and Traceability:
Print and apply systems can be programmed to include all necessary compliance information on labels, such as barcodes, QR codes, and regulatory data. This capability ensures products are easily traceable throughout the supply chain, enhancing product security and compliance with industry standards.

5. Versatility:
Modern print and apply systems offer the flexibility to handle a wide range of label sizes, types, and application positions. This versatility allows for the labeling of various product types, from flat items and packages to pallets, accommodating diverse operational needs.

6. Scalability:
As business needs grow and change, print and apply systems can be adapted and scaled to meet new operational demands. Additional units can be integrated into existing lines, and systems can be upgraded to handle different label formats or increased volumes.

Considerations 

• Handling Unit Compatibility: Systems must accommodate a range of packaging types — from rigid totes and cases to flexible polybags and full pallet loads — while maintaining label accuracy.
• Label Placement Requirements: Label location (side, top, corner wrap) must align with downstream scanning, sorting, or shipping needs.
• Speed & Throughput: High-speed environments require print and apply systems that can keep up with conveyor flow and production rates.
• System Integration: Labeling stations should integrate seamlessly with WMS, WES, and automation platforms like Logix WCS to enable real-time control and error handling.
• Consumables & Maintenance: Reliable access to labels, ribbons, and printheads — along with scheduled maintenance — is essential for continuous performance.

Available Technologies 

• Tamp Blow Applicators: Ideal for labeling rigid items like totes or cases without direct contact.
• Direct Tamp Systems: Apply labels to static or slow-moving products for high-precision placement.
• Corner Wrap Applicators: Wrap labels around adjacent sides of a case or tote — ensuring visibility from multiple angles.
• Dual-Label Print & Apply Systems: Apply two labels in a single pass, often used for compliance or customer-specific requirements.
• Pallet Labeling Systems: Designed for high-volume pallet operations, applying SSCC and shipping labels at full height.
• Polybags Labeling Solutions: Engineered for lightweight, variable-shape items — often integrated with sortation or e-commerce lines.