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Automated Palletizing Systems

Streamline your palletizing process with efficient, scalable systems engineered to move product faster, safer, and with greater precision.

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Technology Benefits

Palletizing systems automate the process of stacking and organizing products onto pallets for storage and transportation. Utilizing advanced robotics, software, and machinery, these systems arrange products in stable and optimized configurations, enhancing the efficiency of warehouse and distribution operations. Palletizing solutions are vital for modern logistics, as they reduce manual labor, increase throughput, and ensure the consistency and safety of pallet loads.

  1. Increased Productivity: Automated palletizing significantly speeds up the stacking process, allowing for higher throughput and quicker turnaround times.
  2. Enhanced Safety: Automation reduces the physical strain on workers and minimizes the risk of injuries associated with manual palletizing.
  3. Consistency and Accuracy: Automated systems ensure precise and uniform stacking, improving load stability and reducing the risk of product damage.
  4. Scalability: Palletizing systems can be easily scaled to meet growing production demands and accommodate different product types.
  5. Cost Savings: By reducing labor costs and increasing efficiency, palletizing systems offer substantial long-term savings.

Considerations

Rate Requirements

Required cases/min, pallets/hr, peak vs average, accumulation strategy, and buffer needs.

Product & case characteristics

Dimensions/tolerances, weight, rigidity/crush limits, overhang sensitivity, graphics orientation, barcodes/labels, and any “no-touch” surfaces.

SKU mix & changeover

How many SKUs per shift, frequency of changeovers, auto pattern switching, and tooling swaps.

Pallet/load specs

Pallet type (GMA/EURO/custom), condition (new/pooled), load height/weight limits, overhang rules, tie-/interlock patterns, and required stability.

Infeed/outfeed & layout

Conveyor heights/flows, case orientation, label face-out requirements, pallet dispensers, sheet feeders, wrapper/labeler placement, footprint, ceiling height, and maintenance access.

Layer materials & containment

Slip/tier sheets, corner boards, strapping, stretch wrap or stretch hood, wrap cycles, and target containment force.

Available Palletizing Solutions

Palletizing systems are designed to integrate with versatile conveyance technologies that handle a wide range of product sizes, weights, and shapes—helping operations increase productivity and maximize efficiency across the distribution process.
  • Robotic Palletizers
  • Layer Palletizers
  • Mixed Case & Custom Pattern Palletizers
  • Inline & End-of-Line Palletizers
  • High-Level and Low-Level Palletizing Systems
  • Depalletizing Systems
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Automation Assessments by BoxLogix

Let BoxLogix assess your operation to uncover opportunities to streamline processes and improve efficiency. Our team uses real data from your facility to build a clear picture of how automation can deliver the most impact. With decades of experience, we tailor every assessment to your unique goals, helping you plan the right system for today while preparing for tomorrow.

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Software Spotlight

Unlock Warehouse Efficiency with Logix

BoxLogix’s Warehouse Control System, Logix, drives smarter palletizing by orchestrating the flow of product, pattern logic, and robotic control within a unified software platform.

By coordinating upstream conveyance, product sequencing, and pallet build strategies, Logix ensures every pallet is optimized for stability, efficiency, and throughput—regardless of SKU mix or load configuration.

Whether you're managing high-volume case handling or complex mixed-load scenarios, Logix keeps your palletizing system running in perfect sync.

Read More About Logix
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Automation Assessment Section
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The Power of an Automation Assessment

Our Automation Assessment process is designed to identify inefficiencies and unlock opportunities in your warehouse or distribution center. Through detailed analysis and simulation, we help you right-size automation and reduce footprint while maximizing ROI.

Complete Customer Support

Our team is committed to your long-term success with proactive maintenance, expert troubleshooting, and 24/7 support—ensuring your systems run reliably and efficiently every day.

  • 24/7 Support
  • Preventative Maintenance
  • System Training
  • Parts & Warranty
Learn More About Support
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Frequently Asked Questions

Yes. We specialize in mixed-case palletizing solutions that handle varying product sizes and SKUs, ideal for eCommerce, D2C, and retail-ready fulfillment.
BoxLogix integrates robotic, conventional, layer, and mixed-case palletizers—selecting the best-fit technology based on your product mix, throughput needs, and facility layout.
Our Logix Warehouse Control System synchronizes upstream conveyance, product sequencing, and pallet build logic to ensure smooth, efficient palletizing performance.
Yes. We design systems to retrofit into existing operations or scale with your growth, minimizing downtime and maximizing ROI.
We do. BoxLogix can integrate robotic depalletizing systems to automate receiving, sortation, and reverse logistics tasks alongside your palletizing operations.

Lets Talk About Automation

Our team can help you explore automation strategies that improve efficiency, reduce labor, and scale with your operations.

Fill out the form to schedule a discovery call, ask a question, or request a solution overview.

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