Automated Storage & Retrieval Systems (AS/RS) Integration | BoxLogix

Technology Benefits

Automated Storage and Retrieval Systems (AS/RS) are advanced solutions designed to automate the storage and retrieval of goods in warehouses and distribution centers. These systems use a combination of computer-controlled systems, machinery, and robotics to efficiently manage inventory. AS/RS solutions improve space utilization, reduce labor costs, and enhance the accuracy and speed of storage and retrieval operations. They are ideal for high-density storage environments and operations that require precise inventory management.

Improved Space Utilization: AS/RS systems maximize storage density by utilizing vertical space and optimizing storage configurations.
Enhanced Accuracy: Automation reduces human error, ensuring precise storage and retrieval of items.
Increased Efficiency: AS/RS systems speed up the storage and retrieval process, significantly reducing the time needed to handle inventory.
Labor Savings: By automating repetitive and labor-intensive tasks, AS/RS systems reduce the need for manual labor, lowering operational costs.
Better Inventory Management: Real-time tracking and management of inventory improve overall inventory control and reduce stock discrepancies.

Considerations

Initial Investment

The upfront cost for AS/RS systems can be significant, but the return on investment (ROI) through improved efficiency and reduced labor costs is substantial.

Maintenance

Regular maintenance is necessary to keep the systems running smoothly and prevent downtime.

Integration

Ensuring compatibility with existing warehouse management systems (WMS) and other technologies is critical for seamless operation.

Employee Training

Consider the future growth of your operation and choose an AS/RS solution that can scale with your needs.

Space Requirements

Adequate space must be allocated for the installation and operation of palletizing systems.

AS/RS Systems Integrated for Performance

AS/RS solutions offer high-density, high-speed storage automation designed to reduce labor, increase inventory visibility, and maximize space utilization. BoxLogix integrates the right AS/RS technology for your environment—whether you're handling totes, pallets, cartons, or custom containers—while ensuring it works seamlessly with upstream and downstream equipment.

Shuttle Systems (multi-deep, single-level, and multi-level)
Vertical Lift Modules (VLMs)
Unit-Load Systems
Mini-Load Systems
Pallet AS/RS
Goods-to-Person Solutions
AS/RS-Controlled Buffer Zones
Robotic Shuttle or Crane-Based Storage Systems

Data-driven strategy for long-term automation success

At BoxLogix, we take a data-centric approach to every project—diving deep into your current operations to uncover inefficiencies and opportunities. Our process is built around understanding your business objectives and using real operational data to guide decision-making.

By combining proven strategies with the most effective automation technologies, we design right-sized solutions that not only solve today’s challenges but also support your long-term growth. With your future goals in mind, we align every recommendation to maximize ROI, flexibility, and scalability—ensuring your facility is built for what’s next.

Software Spotlight

Unlock Warehouse Efficiency with Logix

BoxLogix’s Warehouse Control System, Logix, orchestrates AS/RS performance by managing product locations, sequencing, and integration logic across conveyor, shuttle, and retrieval systems.

With real-time synchronization of inbound and outbound flow, Logix ensures your AS/RS works in perfect alignment with picking, packing, and order fulfillment operations. Whether you’re managing seasonal surges or continuous order streams, Logix adapts to keep your system running at peak efficiency.

Read More About Logix

Frequently Asked Questions

What types of AS/RS systems does BoxLogix integrate?

We integrate a wide range of technologies including shuttle-based, VLMs, mini-load, unit-load, and robotic crane-based AS/RS systems depending on your application needs.

Can AS/RS solutions work with existing racking or mezzanines?

Yes. Our engineering team designs solutions that fit within your existing structure or retrofitted layout while maximizing density and access speed.

Does BoxLogix offer AS/RS for both totes and pallets?

We do. Whether you need high-throughput tote handling or deep-lane pallet storage, we match the right technology to your throughput and SKU profile.

How does your WCS integrate with AS/RS?

Logix acts as the control layer between your host system and the AS/RS, managing task sequencing, bin locations, and system commands for optimized performance.

Can AS/RS systems be scaled as our business grows?

Absolutely. We design AS/RS systems with modular scalability in mind—allowing you to expand storage, increase access points, or add robotics as needed.

Do you offer depalletizing solutions as well?

We do. BoxLogix can integrate robotic depalletizing systems to automate receiving, sortation, and reverse logistics tasks alongside your palletizing operations.

Join a growing network of automation-driven businesses

Stay informed with the latest in material handling innovation, real-world project insights, and automation best practices — straight from the BoxLogix team

conveyor2